Lean. Flexible. Successful.
Designing efficient production processes
Streamlined production processes ensure consistent yields, accelerate orders, and put a smile on your teams' faces. At the same time, these processes secure your market share, on-time deliveries, and low costs. CREFORM delivers streamlined building blocks directly for your manufacturing: precisely tailored, field-tested, and flexibly scalable.
Why design production processes to be efficient?
Efficient production processes pursue a clear goal: increasing added value and reducing waste. Lean principles such as one-piece flow, ergonomic workstations, and transparent material flows ensure that your processes become more stable, faster, and more predictable.
For you this means:
- short lead times instead of everyday bottlenecks
- Fewer trips & search times through clear structures
- ergonomic workplaces, to relieve the employees
- greater transparency & process reliability
- higher productivity, without additional staff
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More informationWhat do you want to improve in your production?
Do you recognize yourself?
- How does material get to the workplace?
- How can I avoid search times?
- How can I prevent traffic jams?
- How do I create stable FIFO processes?
- How do I automate transport routes?
The CREFORM solution
- Roller rails for stable FIFO flows
- FIFO shelves for transparent replenishment
- Ball roller technology for ergonomic handling
- Karakuri solutions for material feeding and return
- AGV and FTS transfer points for automated transport
- Modular systems for flexible adaptations
Do you recognize yourself?
- Why is the processing taking so long?
- Why are there semi-finished parts lying around?
- How do I get a river?
- How do I reduce cycle times?
The CREFORM solution
- One-piece flow workstations versus intermediate storage
- U-cells for shorter distances
- Ergonomic workstations for faster processes
- Mobile assembly aids for flexible working
- Standardized material provision for stable cycle times
- Lean workshops for employee engagement
Do you recognize yourself?
- How do I create space?
- How can I expand without cultivating crops?
- How can I provide material in a more compact format?
- How can I reduce travel distances?
The CREFORM solution
- Lightweight shelving to reduce space consumption
- Mobile workstations for flexible layouts
- Material trolley instead of stationary storage
- FIFO shelving for structured space utilization
- Compact workplace systems for greater freedom of movement
- Belt conveyor for space-saving material transport
Do you recognize yourself?
- How can I reduce sick leave?
- How can I implement new processes faster?
- How do I get employees on board?
- How do I improve quality?
The CREFORM solution
- Height-adjustable workstations to protect against strain
- Assembly aids for heavy handling
- Rotating and swiveling devices for ergonomic working
- Optimized gripping zones for shorter movements
- Workshops for active employee involvement
- Modular systems for individual customization
Your benefits
Measurably better with CREFORM Lean Automation
Efficient material flow
Fewer steps, less searching, stable processes.
Lean-compatible
Implementable according to Kaizen, Karakuri, One-Piece-Flow.
Modular & scalable
Customizable from a quantity of 1 – expandable at any time.
Ergonomic & safe
Height adjustable, well-designed gripping areas, clear standards.
Sustainable & reusable
All components are reusable – 10-year warranty.
The CREFORM Lean Loop
Awarded the Lean Base Award
The CREFORM Lean Loop guides you step by step to lean, stable processes:
1. Analysis
Gemba walk, process analysis, ergonomics check. We understand your processes – directly at the point of action.
2. Potentials
Transparency through Muda Walk, workshops & employee involvement.
3. Concept
Individual lean solutions: workstations, OPF cells, shelves, material flow, AGV/AMR ready.
4. Implementation
Individual lean solutions: workstations, OPF cells, shelves, material flow, AGV/AMR ready.
5. Accompaniment
Kaizen, training, adjustments – for sustainable results.
Application scenarios
Ergonomics with a system
Ergonomic workstations reduce strain, improve process quality, and increase employee acceptance. Height-adjustable tables, clearly defined gripping zones, and modular fixtures ensure that all tasks can be performed flexibly, safely, and with minimal physical strain – ideal for varying components or changing tasks.
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More informationAutomation without complexity
CREFORM Karakuri systems utilize natural forces such as gravity and counterweights to support processes. The result is robust, low-energy solutions for material flow and assembly. Ideal for companies that want to improve their processes simply, economically, and sustainably.
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More informationProduce FTS/AMR-Ready
AGV and AMR-supported material flows enable automated transfers between the warehouse, supermarket, and assembly line. With clearly defined transfer points, standardized container logic, and modular interfaces, the technology integrates seamlessly into existing processes – ensuring stable cycle times and a reliable flow.
Predictable replenishment based on the FIFO principle
Supermarket and FIFO systems ensure transparent inventory levels, clear replenishment signals, and unambiguous material logic. Inclined rollers, shooters, or roller tracks enable intuitive picking and return. This reduces inventory, prevents missing parts, and creates a reliable supply directly at the workstation.
Jotor GmbH & Co. KG
Employees build their own lean production lines – modular, flexible, scalable.
Workshops – Experience Lean, build solutions
Lean implementation only succeeds when employees are actively involved. In our CREFORM workshops, we analyze your processes together and develop directly implementable solutions. This increases acceptance and accelerates the introduction of new procedures.
Start material flow check
The first step towards more stable processes.
Short. Precise. Digital.
Analysis – Potential – Feedback.
Niko Weinrich
Short distances, clear solutions – choose your contact person in your region.
Request consultation
Start the CREFORM Lean Loop
From analysis and employee training to the finished solution: CREFORM Lean Loop guides you on your path to lean production. Together, we develop tailored solutions for material flow, supply, and transport. It all starts with a consultation.